Intelligent LED equipment leads efficient manufacturing

After years of development in the LED lighting industry, China's LED lighting industry has achieved qualitative breakthroughs, products and markets are becoming more orderly, and semiconductor lighting technology is also maturing, especially in terms of large-scale production, our automated production equipment will be The future development of LED lighting plays a very important role. The continuous advancement of LED lighting technology also requires the love, prosperity and promotion of the equipment industry. Localization of equipment boosts independent innovation Overall, the overall level of packaging equipment in China is lagging behind abroad, which seriously restricts the competitiveness of China's LED industry, especially in the LED lighting industry. Equipment is advocating import, lack of investment in process technology research, and overall low level of technology. This situation seriously hinders the development of the industry. In order to improve the competitiveness of the industry, promote the transformation of LED technology, and strengthen the independent innovation of the packaging equipment manufacturing industry is the top priority of the current LED industry development. At present, China has successfully overcome the MOCVD of key equipment for the production of LED epitaxial chips, and has realized the localization of MOCVD. It has not only got rid of the monopoly of foreign countries, but also reduced the production cost of LEDs, so that domestic enterprises are no longer eager to face fierce competition. The initiative of independent innovation has been realized, which has raised a big step for the development of domestically produced equipment. General Manager Feng Baihua of Shenzhen Sanyi Lianguang Automation Equipment Co., Ltd. said that it is not that imported equipment is good equipment, nor is it domestic equipment. Equipment can be used as an investment product, not as a consumer product. Simple and stable, such domestic high-quality equipment can be more convenient to achieve the company's demands. At present, there are several epitaxial chip manufacturers used in domestic MOCVD. Kang Jian, general manager of Yuanrong Optoelectronics, once told Soso LED reporters that many domestic enterprises have already produced MOCVD equipment, and many epitaxial chip companies are trialing. The star of hope for the localization of major equipment has already been born, and it is gradually forming the momentum of the Spark. The emergence of domestically produced equipment, due to the geographical relationship and the service attitude of the manufacturers, directly led to the improvement of the service attitude of the imported equipment manufacturers, the price reduction, especially the emergence of domestic MOCVD equipment (although there is no climate yet), which makes the price of imported MOCVD equipment Declining, service attitude has increased significantly. Production companies directly benefit. In the upstream field, in addition to the core equipment MOCVD, there are also such as dicing machine, dry etching machine, homogenizing development equipment, grinding machine, washing machine, dryer, vapor deposition machine, splitting machine, spot measuring machine, sorting machine, etc. Although some have been implemented in China, such as the dicing machine up to the current 90 market has been occupied by the big family and Delong; the market of the dry etching machine 60 has been occupied by the northern micro; the plastic development equipment has been used in major domestic chip manufacturers By the end of 2013, the domestic customer share in the LED field has reached more than 60. More than 70% of the equipment in other equipment manufacturers are Taiwanese or imported equipment. For example, the spot measuring machine sorting equipment, CLP 45 and Shenzhen Yudian are also actively promoting, but the overall proportion of domestic equipment market share does not exceed 10. In addition to these R&D funds, long development cycle and fast technology update Marketing is difficult. Domestic equipment has no mass production inspection and feedback improvement, so there is a slight lack of stability, which also causes chip manufacturers to have insufficient confidence in localized equipment. Many companies are more successful in sending demos to the demo, and they face difficulties in mass promotion. Intelligent equipment leads the high-efficiency manufacturing, high-speed, high-speed, high-precision, full-line solution to become a hot spot for LED equipment. With the improvement of the quality requirements of LED lighting products in China and the rapid improvement of the demand for efficient manufacturing by domestic enterprises, the demand for equipment is characterized by faster speed, higher precision, better stability and higher intelligence level. . Today's enterprises face many problems and have become the bottleneck of traditional manufacturing. For example, if the problem of artificial production is prominent, it is a heart disease of the enterprise. The manpower in the enterprise is indispensable. It is normal for recruitment, and the mobility of personnel is high. The high labor cost brings difficulties to manpower training and personnel management. In addition, the company also has troubles in production quality. The quality of incoming materials in production is difficult to control, resulting in large waste, and the process of production process will be greatly different. The sampling method is simple in the finished product, and the quality consistency is difficult to control, resulting in hidden dangers. The high rate, which affects the quality assurance of the product. Another problem faced by enterprises is that the operation efficiency of the factory is low, and the concentrated performance is that the data transmission efficiency of the production process is low, the manager response is slow; the product data is difficult to verify, the customer processing is lagging; the order response is slow, the process is complicated, and the delivery time is also More unstable. These also spawned the industry's million robot program. Zhongwei Optoelectronics Liu said that there are some changes in the direction of technology development. The concept put forward in equipment manufacturing is that equipment is intelligent, and wisdom is used to guide the progress of the industry. For the new stage of equipment technology advancement, General Manager Liu said that in the early production, the manual welding line, the eye to split the light, and now can replace the labor with a machine. The intelligentization of equipment has opened up a new situation in the industrialization of LED lighting, leading the enterprise to move toward efficient manufacturing. At present, the high-efficiency intelligent equipment developed in a research institute in Shanghai, according to the introduction, eats the material, and only needs 7 parts to spit out the LED lamp. After 18 steps and 2 seconds, an LED bulb can be produced. General Manager Liu introduced that intelligent automation can replace people with machines, optimize production process, minimize manual participation, and effectively solve the problem of large artificial line occupation, low labor efficiency and low production capacity. At the same time, intelligent online testing emphasizes product consistency, and uses automated instrumentation architecture to automatically solve the quality process inspection and control problems of mining, semi-finished and finished products. In addition, the intelligent information integration of equipment emphasizes the interaction of human-machine terminals, which can solve the flat transmission of production process data and increase the accuracy and efficiency of management. With the increase of enterprise scale and R&D capability, the R&D and design capabilities of its products are also rapidly increasing. Specific products require specific functional equipment. The demand for full-line equipment solutions and customized equipment for LED enterprises will have The increase in equipment has become a trend and will become the creator of efficient manufacturing. Equipment automation to achieve enterprise upgrades is affected by the severe domestic and international industry situation, and the production and operation risks of LED lighting enterprises are also increasing. Therefore, on the one hand, enterprises should accelerate the transformation and upgrading of the overall concept of the enterprise. On the other hand, it is necessary to strengthen the factory automation planning, focus on capacity positioning, actively improve the automation level, and realize the upgrading and transformation of the enterprise. To complete the industrial upgrading and transformation, enterprises must position the industry mainly in the three levels of technology, business model and capital market, but no matter which level is inseparable from automation equipment. Nowadays, due to the continuous energy conservation and advocacy of environmental protection and low-carbon life, coupled with replacement and new construction, the rise of smart green buildings, diversification, and the increasing market demand for segmentation have made automation equipment more widely used. Wuzhidi, if the LED lighting and equipment enterprise transformation ideas are not clear enough, the low degree of equipment automation will also cause the enterprise to lose the upgrade. For example, Hangzhou Didi Lighting Electronics Co., Ltd., based on the market development trend, has invested in the introduction of a batch of automated production equipment to meet market supply and demand, accelerate the strategic adjustment of production technology, and promote the optimization and upgrading of enterprises. At the same time, Didi Lighting's commercial lighting series lamps have achieved good response in the market due to their environmental protection, high efficiency and energy saving and customizable characteristics, and have been recognized by customers and consolidated their capital markets. The company will also accelerate the development of new products, and comprehensively promote the market and sales area characteristics, and made good progress in the business model. The equipment industry has always been the core and high-value industry link of various industries. It is also a typical technology and capital-intensive industry. China has a huge LED lighting market scale and a strong lighting industry foundation, which creates for the development of China's LED lighting production equipment. A huge development prospect. According to estimates, the compound growth rate of LED equipment demand in China will be around 24 before 2015, and the market demand for LED packaging equipment will reach 17.2 billion yuan. There is a rapid growth of LED equipment in the industry, and LED lighting companies are also required to pay attention to equipment. Production equipment, innovative equipment, and good LED equipment to promote the development of the LED lighting industry.

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