Cable Tray Roll Forming Machine
1. Machine Technical Data
|
Items |
Specifications |
Material of coil |
Material Thickness |
Grade 33 or grade 50 plain steel, galvanized steel, 304 stainless steel, 316 stainless steel, and aluminum |
|
Width of the profile |
100-1000mm |
|
Height of the profile |
40-100mm |
|
Un Coiler |
5 tons hydraulic |
Forming system |
Rolling Speed |
5-6m/min |
|
Roller Stations |
20 stations |
|
Roller Material |
Gcr 15 with quenching |
|
Shaft |
Dia 90mm |
|
Main Motor Power |
22 kw |
|
Hydraulic cutting Power |
11 kw |
Cutting system |
Material Of Cutting |
CR12 with quench treatment |
|
Hardness |
HRC58-62 |
|
Tolerance |
±0.05mm |
Electrical control system |
Electric Source |
380V, 50HZ, 3 phase |
|
Control System |
PLC (Panasonic) |
|
Weight |
About 18 tons |
|
Profile adjustment |
Control by the motor |
|
Way Of Drive |
1 inch single chain |
|
Size of machine |
Length 15000mm × Width 1800mm × Height 1000mm |
2. Main Components
Item Name: |
Cable mounting system Roll Forming Line |
Material: |
Galvanize steel |
Line Speed |
1.5-4m/min |
Material Coil width |
Per the design of product 100mm-800mm |
Power |
380V 3phase or design according to client's request |
Gram Weight: |
Around 20 tons |
Delivery time: |
about 60 working days |
MOQ: |
1 Set |
Warranty |
1 year (12 months) |
3. Working Flow
Decoiler - Levelling - Servo Feeding - Punching - Main Roll Forming - Cutting - Runout Table
A. Passive Decoiler – To load and uncoil material (We also have Electric and Hydraulic Decoilers for heavy materials)
B. Servo Feeding Applicator – To feed the material accurately
C. Hydraulic/Press Punching – To punch as required
D. Roll Forming Unit – To shape the material as needed
E. Hydraulic Cutting – To cut sheets to desired length (Non-stop hydraulic cutting system available)
F. Output Table – To support finished products
4. Application
In electrical wiring of buildings, a cable tray system is used to support insulated electric cables for power distribution and communication. These systems are an alternative to open wiring or electrical conduit, commonly used in commercial and industrial construction. They are ideal for situations where changes to the wiring system are expected, allowing new cables to be laid directly into the tray rather than pulled through pipes.
5. Advantages of the Roll Forming Machine
1. Reasonable Price
2. High Quality
3. 12 Months Warranty
4. More Than 10 Years Experience
5. Durable and Reliable
During the warranty period, we provide free maintenance and replacement of spare parts (excluding damage caused by human error or natural disasters). We also offer lifelong technical support. Our machines can be customized based on your requirements and have passed CE certification.
6. After-Sale Service
- The seller is responsible for installation, commissioning, and free training. A technical engineer will be sent to guide installation and training upon arrival.
- Installation period: About 5 days after buyer’s preparation.
- Training duration: 5 days.
- Before the engineers depart, the buyer must pay $100/day for installation and commissioning. Travel, visa, food, hotel, translator, and insurance are the buyer’s responsibility.
- The seller provides technical data including forming mold drawings, electrical element diagrams, and equipment drawings.
7. Company Profile
Wuxi Suhang Machinery Manufacturing Co., Ltd. specializes in light steel structure building materials. Since its establishment 10 years ago, it has consistently designed and manufactured various types of roll forming machines.
Main products include roller shutter doors, PU sandwich panel lines, pre-painted steel forming machines, racking roll forming machines, cable tray roll forming machines, glazed tile forming machines, C/Z purlin forming machines, floor deck forming machines, guardrail forming machines, down pipe forming machines, and more.
Our products are widely used in warehouses, factories, supermarkets, nursing homes, and residential buildings. We meet the growing demands of construction companies, automotive industries, and steel production enterprises. Located in Wuxi, Jiangsu, close to Shanghai, our convenient transportation and strategic location offer excellent business opportunities both domestically and internationally.
8. FAQ
1. Can one machine produce only one type of panel?
Not exactly. For wider and double-layer machines, it can produce over 6 different panels. The width is also adjustable.
2. Do you provide after-sales support?
Yes, we are happy to help and have skilled technicians worldwide. We ensure your machines run smoothly to keep your business going.
3. How can I visit your company?
Fly to Shanghai Airport, take a high-speed train from Shanghai Hongqiao to Wuxi Station (30 minutes), and we will pick you up.
4. What happens if the machine breaks down?
Our machines come with a 12-month warranty. If parts cannot be repaired, we will send replacements for free, but you’ll cover shipping costs. After warranty, we can negotiate solutions and provide lifetime technical support.
5. Can you handle transportation?
Yes, please provide the destination port or address. We have extensive experience in logistics.
6. Are you a trade company or a factory?
We are a factory.
7. Why is your price higher than others?
We prioritize quality. We invest in making machines more automatic, accurate, and durable. Our machines can last over 20 years without issues.
8. How long does it take to manufacture the machine?
Normally around 60 working days. If you need it urgently, we can expedite the process.
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