6063 Aluminum Alloy Introduction

Introduction to 6063 Aluminum Alloy

6063 aluminum alloy is a versatile material composed primarily of silicon and magnesium. This alloy is known for its excellent formability, allowing it to be shaped into intricate designs with smooth finishes. It is widely used in architectural applications such as window frames, door frames, corner pieces, grooves, and other visible structural elements. In addition to construction, 6063 aluminum is also employed in the production of pipes, tubes, and furniture due to its favorable properties.

The mechanical characteristics of 6063 aluminum vary significantly depending on its temper or heat treatment condition. Common tempers include T5, T6, T1, T4, T52, T53, T54, T55, and T832. Each temper provides different levels of strength, hardness, and ductility, making the alloy suitable for a wide range of applications.

Types of 6063 Aluminum Alloy
UNS A96063, ISO AlMg0.5Si, Aluminum 6063-T6, AA 6063-T6, 6063-O, 6063-T1, 6063-T4, 6063-T5, 6063-T6, 6063-T52, 6063-T53, 6063-T54, 6063-T55, 6063-T832

Chemical Composition of 6063 Aluminum Alloy
Magnesium (Mg) and silicon (Si) are the primary alloying elements in 6063 aluminum. These elements contribute to the alloy’s strength, corrosion resistance, and workability. Other elements such as iron, copper, and manganese are present in trace amounts and must be kept within specified limits to maintain the alloy's performance.

Mechanical Properties of 6063 Aluminum Alloy
6063 is a medium-strength aluminum-magnesium-silicon alloy that is highly suitable for extrusion processes. It offers good machinability, weldability, and corrosion resistance, making it ideal for architectural and structural components. While it is not the strongest aluminum alloy available, it is often preferred for its balance of strength, formability, and cost-effectiveness. For applications requiring higher strength, alloys like 6061 or 6082 are typically chosen instead.

The mechanical properties of 6063 aluminum depend heavily on its heat treatment. The most common conditions are:

  • T5 state: Cooled from high temperature and then artificially aged.
  • T6 state: Solution heat-treated and then artificially aged.

Chemical Composition Limits of 6063 Aluminum Alloy

Chemical Composition Limits
Weight% Al Si Fe Cu Mn Mg Cr Zn Ti Other Each Others Total
6063 Bal 0.2–0.6 0.35 max 0.10 max 0.10 max 0.45–0.9 0.1 max 0.10 max 0.10 max 0.05 max 0.15 max

Mechanical Properties of 6063 Aluminum Alloy

Material Diameter or wall thickness (") Tensile Strength (ksi) min Yield Strength (ksi) min Elongation % in 2"
Alloy 6063 <0.125 30 25 8
Alloy 6063 0.125 – 1.00 30 25 10

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Product Names
Hydrolysis Viscosity Volatiles (%) Ash (%) (mol %) (cps)
1788 86.0-90.0 20.0-26.0 ≤7.0 ≤ 0.7
2488 86.0-90.0 44.0-52.0 ≤7.0 ≤ 0.7
2688 86.0-90.0 48.0-58.0 ≤7.0 ≤ 0.7
0588 86.0-90.0 4.0-6.0 ≤7.0 ≤0.5

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